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UNBREAKABLE
DYNAMIC CONDUCTOR
PREDICT THE LIFESPAN
Reliability Testing for Simulated User Scenarios
Bend test
BENDING
(bend test/swing test)
helps you to know how the wires behave when exposed to conditions like different temperature levels, pressure and moisture. When you do a bend test, you are trying to understand how our wires and cables perform when exposed to mechanical loads.
TWISTING
扭轉測試
(twist test)
also known as a torsion test. Turn our wires and cables along the axis. You can use the twist test to determine maximum torque, torsional shear stress, and the breaking angle.
CIRCLING
繞圈測試
(twist test)
a conical test helps you to diagnose when movement like this, how long the wire can last until it breaks.
PULLING
Pull test
(tensile test/strength test)
measures how much tensile force can separate crimped terminals on wires. The test ensures the wire will not fail under a given amount of force. This test is also known as the tensile test as it tests for tensile strength.
PUSHING
Push test
(Squeeze Test)
this is done by applying a downward load onto our wires and cables. The load becomes destructive if it causes the wire to break. You can apply a non-destructive load to know the wire’s force threshold.
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FATIGUE
Fatigue test
(squeeze test)
When wires and cables face constant actions, especially in acoustic field, a fatigue test is necessary. These wires are prone to deformation and can be fatigued. Conducting a fatigue test can pre-know how reliable your products are.
NON-STOP R&D SINCE 1981
Core wire technology
Different wires are composed of various materials and components. Their parts, conduction and even functions are different when certain aspects are altered. Wire technology is dependent on various factors, including;
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Metal wires: Most wires are made of metal because it is a good conductor of electricity. Metal is also readily available and affordable. However, if you are unable to find pure metal, alloys also work just as well.
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Plating wires: Tin plating wires is done to improve conductivity, water resistance and to make soldering easier. Conductors that are tinned are more expensive and can last much longer than bare metal conductors
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Fiber wires: Fiber-optic cables are made from thin fibers of plastic or glass. These fibers transmit information across long distances in the form of pulses of light.
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Wire structure: some cables have very simple structures. Each wire and cable product has an insulation layer, the wire, a shielding and sheathing layer, tensile components and filling components.
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Wire treatment: In wax treatment of wires, we apply a light coat of water-soluble wax or mineral oil to the surface of the wire. The coating helps to act as a lubricant and prevent corrosion.
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Insulation: Insulated wires are protected against environmental factors. It also helps to resist electrical leakage from your wires.
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Wire cutting: An EDM machine is used to cut using metallic wires using an electrode. The machine is programmed to cut out wires with precision.
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Pre-tinned wires: these are wires covered with a layer of tin. The layer protects the copper core from oxidizing. It also makes the wire accept solder with minimal cleaning.